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Tappan Microwave is sparking or arcing

Is your Tappan microwave sparking, arcing, smoking, or producing a burning smell? Start by inspecting the waveguide cover, which is the most likely cause when arcing appears in the oven cavity. Replace the cover if it is burned, damaged, or will not stay in place. If sparking occurs in the cabinet area rather than the cavity, a failed door switch may be shorting, so inspect the primary, secondary, and monitor switches for burn marks and test them with a multimeter. Arcing behind the waveguide cover can also indicate a damaged magnetron. Next, inspect the high-voltage diode, which may show visible burn damage and can be tested for continuity in one direction with a suitable multimeter. Check interior shelf supports for burned spots, and inspect the cavity for chipped paint that exposes metal. Lightly sand damaged areas and apply microwave-safe touch-up paint. Unplug the Tappan microwave before inspection. Any repair requiring the outer cabinet involves a high-voltage capacitor that can store a lethal charge even after unplugging, so it must be properly discharged. If you are not familiar with capacitor discharge procedures, use a qualified technician. Enter your model number to find the exact replacement part for your microwave.

01 - Tappan Microwave Waveguide Cover

The waveguide cover might be damaged and arcing or burning. If this is the case or if the cover will not stay in place, replace it with a new one.
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02 - Tappan Microwave Door Switch

If the microwave is sparking or arcing in the cabinet area, and not in the oven cavity, you will likely see smoke or there will be a burning smell. One of the appliance's door switches could have shorted and is causing the sparking or arcing. You should inspect each door switch for burn marks or damage and test the components with a multimeter to determine if any the door switches are malfunctioning.
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03 - Tappan Microwave Magnetron

If the microwave is sparking or arcing behind the waveguide cover in the oven cavity, you will likely see smoke or there will be a burning smell. The appliance's magnetron is one of the components that could be damaged and causing the sparking or arcing. Inspect the magnetron for burn marks or damage and replace if necessary.
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04 - Tappan Microwave Diode

If the microwave is sparking or arcing in the cabinet area, and not in the oven cavity, you will likely see smoke or there will be a burning smell. The appliance's diode is one of the components that could be damaged and causing the sparking or arcing. When the diode fails, it is often visibly burned out. Inspect the diode and if the diode is burned out, replace it. If inspecting the diode proves inconclusive, test it with a multimeter that uses a 9-volt battery or put a 9-volt battery in series with the diode. When the leads are reversed, the diode should only have continuity in one direction..
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05 - Tappan Microwave Shelf Support

Some microwave ovens will have cooking shelf supports on the interior walls. Inspect the shelf supports for any burnt spots or damage. If there are any burnt or damaged spots, replace with new supports as needed.
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06 - Tappan Microwave Touch-Up Paint

The paint on the interior of the microwave might be chipped. If the paint is chipped, the interior metal will be exposed, causing the microwave to spark or arc. Check the interior of the microwave for any spots where the paint has chipped away. If there are any damaged spots, gently sand the compromised area and touch them up with microwave oven interior paint.
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Frequently Asked Questions

Why is my Tappan microwave sparking inside?
What should I check if my microwave is sparking behind the waveguide cover?
Can a Tappan microwave door switch cause sparking or arcing?
Is a microwave that sparks and smells like burning safe to use?
How do I find the correct Tappan microwave waveguide cover or door switch?