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Kit 24 thermocouple

18" thermocouple

Flammable vapor sensor
Your AO Smith water heater relies on temperature sensors and thermistors to regulate heating cycles and maintain safe, consistent hot water. When these sensors fail, you'll notice temperature swings, the heater running constantly, or water that's too hot or cold. These small parts have a huge job — and when one fails, the whole system falls out of balance.
We carry OEM AO Smith thermistors, thermistors assemblies, and sensor parts for both electric and gas models. Enter your model number to find the exact sensor your heater needs. Temperature sensors are often overlooked until the problem becomes obvious — catching one early can prevent larger control board issues down the road.
For detailed diagnostics, check your model number and browse AO Smith water heater sensor and thermistor parts by entering your exact serial number. OEM sensors maintain the factory calibration your heater depends on.
Thermopiles are found in gas water heaters with electronic controls — they generate a small voltage (millivolts) from heat at the pilot flame. Thermistors are resistive temperature sensors, most common in electric water heaters and some newer gas models. Both measure temperature, but thermopiles do it by generating power from heat, while thermistors change resistance based on temperature. Your model number determines which one your heater uses.
Signs of a failed thermistor or thermopile include: water that runs either too hot or too cold (and won't adjust), the heater cycling on and off rapidly, complete loss of hot water, or — on gas models — the pilot staying lit but the main burner not igniting. You can also check millivolt output at the gas valve terminals if you have a multimeter. Below 25mV on a gas thermopile almost always means it's time for replacement.
Aftermarket sensors sometimes work, but OEM AO Smith thermistors are calibrated to your exact model's control logic and temperature range. Mismatched sensors can cause cycling problems, temperature overshoot, or control board errors. For the reliability and model-specific fit and performance AO Smith customers expect, OEM is the right choice.
Not necessarily — you can replace them individually. Upper and lower thermistors work independently to control upper and lower heating elements. However, if one has failed from age, the other is likely in similar condition. Many technicians replace both at once to avoid a second service call. Your AO Smith model number shows which thermistors are in your specific unit.


For those needing reliable AO Smith water heater sensor & thermistor replacements, ordering online offers convenience and speed. Ensure your water heater functions optimally by securing genuine replacement parts, compatible with your unit model. With same-day shipping on in-stock partss, get your parts fast to tackle any water heater repair. Utilizing the model number or part number lookup simplifies the process, finding the exact part you require. Whether you are dealing with a faulty thermistor affecting water temperature or sensor malfunctions leading to inconsistent heating, quick replacements are paramount. Visit our AO Smith Water Heater Vent Parts page for additional repair solutions. For comprehensive repair guides, visit our Water Heater Repair Help section.
On most AO Smith water heaters, look for the rating plate on the side of the tank, often in the upper section near the controls or plumbing connections. The model number is printed with the serial number, so copy the model number carefully and do not substitute the serial number. Enter it in the model number search bar to narrow the complete AO Smith water heater parts catalog to parts that fit your exact unit. This model-based lookup covers every associated part category, not just sensors or thermistors. Search that number on our site and the results filter to parts built for your model. That means fewer wrong orders and a faster repair.

The online repair library at Repair Clinic covers AO Smith Water Heater diagnostics, part testing, and installation from start to finish. Symptom-based articles narrow the failing component, and matching repair videos or step-by-step written guides walk you through the fix. Use the model number lookup to confirm the exact OEM part before you order, then follow the exploded-view diagrams for a clean reassembly.

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