Video & Articles: Appliance & Equipment RepairHomelite Chainsaw Sprocket Replacement #309410001

Homelite Chainsaw Sprocket Replacement #309410001

02:43
This video provides step-by-step instructions for replacing the sprocket on Homelite chainsaws. The most common reason for replacing the sprocket is if it is worn down or has broken gears.

All of the information in this sprocket replacement video is applicable to the following brands: Homelite

Tools used: multi-screwdriver, flat-head bit, needle-nose pliers

Step By Step Instructions

1
Before you replace the clutch sprocket on your chainsaw first make sure the engine has cooled the on-off switch is in the “off” position and the chain brake is disengaged.
2
Now push the bar tensioner knob in and rotate it counter-clockwise to remove the chain cover.
3
Push the bar back to loosen the cutting chain and remove the bar and chain.
4
Next, use a small flathead screwdriver to remove the e-clip securing the clutch sprocket.
5
Pull the washer and the old sprocket off.
6
Install the new clutch sprocket by sliding it onto the engine shaft.
7
Reposition the washer with the beveled edge facing outward and secure the assembly with the e-clip.
8
Realign the cutting chain on the chain bar.
9
Make sure the teeth on the chain are facing towards the front end of the chain bar on the top and away from the front end on the bottom.
10
Loop the chain onto the clutch sprocket as you align the chain bar on the mounting bolts.
11
Reposition the chain cover by inserting the chain tensioner pin into the bar – be aware you may need to adjust the position of the pin to fully align the cover.
12
Secure the cover loosely by rotating the bar tensioner knob clockwise.
13
Now lift the bar and rotate the chain adjustment dial clockwise until there is no slack in the chain.
14
Once the chain is taut, tighten the tension on the bar.
15
With the repair completed turn the on-off switch to the “on” position and your chainsaw should be ready for use.
Description
This video provides step-by-step instructions for replacing the sprocket on Homelite chainsaws. The most common reason for replacing the sprocket is if it is worn down or has broken gears.

All of the information in this sprocket replacement video is applicable to the following brands: Homelite

Tools used: multi-screwdriver, flat-head bit, needle-nose pliers
Step-By-Step Instructions
1
Before you replace the clutch sprocket on your chainsaw first make sure the engine has cooled the on-off switch is in the “off” position and the chain brake is disengaged.
2
Now push the bar tensioner knob in and rotate it counter-clockwise to remove the chain cover.
3
Push the bar back to loosen the cutting chain and remove the bar and chain.
4
Next, use a small flathead screwdriver to remove the e-clip securing the clutch sprocket.
5
Pull the washer and the old sprocket off.
6
Install the new clutch sprocket by sliding it onto the engine shaft.
7
Reposition the washer with the beveled edge facing outward and secure the assembly with the e-clip.
8
Realign the cutting chain on the chain bar.
9
Make sure the teeth on the chain are facing towards the front end of the chain bar on the top and away from the front end on the bottom.
10
Loop the chain onto the clutch sprocket as you align the chain bar on the mounting bolts.
11
Reposition the chain cover by inserting the chain tensioner pin into the bar – be aware you may need to adjust the position of the pin to fully align the cover.
12
Secure the cover loosely by rotating the bar tensioner knob clockwise.
13
Now lift the bar and rotate the chain adjustment dial clockwise until there is no slack in the chain.
14
Once the chain is taut, tighten the tension on the bar.
15
With the repair completed turn the on-off switch to the “on” position and your chainsaw should be ready for use.

Applicable Product Model

Recommended Tools and Accessories
Fuel Tank
Fuel Tank
$31.52
Fuel Tank
Fuel Tank
$54.38
Total$0.00

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